Sludge Belt Press
Item No.: | TA3 / TB3/ TE3 Series |
TA3 Conditioning+Gravity Belt Thickening+Double-belt Dewatering Type
TB3 Conditioning+Gravity Belt Thickening+Double-belt Dewatering Type
TE3 Conditioning+Gravity Belt Thickening+Double-belt Dewatering Type
1. Structure and Principle
The suitable polymer solution and the concentrated slurry dosed or pumped from the polymer solution storage tank and the slurry storage tank into the mixing tank and belt thickener to form the thickened sludge, then fall down the gravity-dehydrating zone evenly / roller prepressure - dehydrating zone / roller highpressure - dehydrating zone / roller highpressure & shearing - dehydrating zone, then to form the sludge cake and come out by the scrapper.
2. Purpose
- The slurry dewatering of the various industrial wastewater treatment plants.
- The slurry dewatering of the butchery, livestock… etc. factories.
- The slurry dewatering of the city sewer, excretion, water purifying… etc. sewage treatment plants.
- Solid and liquid separation under processing for the food & beverage, chemical industry, mine… etc factories.
3. Features
- With filter-belt tracking device for controlling the filter-belt running within the deviating scope.
- With the upper/lower filter belts cylinder type tensioning device and get the lower water content's rate of the sludge cake under the air tensioning adjustment required.
- With strong structure / easy maintenance and lower horse power consumption / lower noise.
- The belt type thickener and filter belt. Type press of the belt press had the polymer solution and slurry feeding, mixing, reaction with the stable flow. Condition from the polymer solution and slurry inlet to the sludge cake outlet.
- The sludge-flocs inlet to the thickener area, it will increase the speed for removing the free water by gravity crawled and plow device, then raise the slurry concentrate and get the thickened sludge-flocs.
- After the gravity-dehydrating zone evenly, have the solid content's rate of the sludge about 8~10%. The sludge via the roller prepressure- dehydrating zone / roller highpressure-dehydrating zone / roller highpressure & shearing- dehydrating zone, then to form the sludge cake. The solid content's rate of the sludge cake can reach about 15~35% (depends on the slurry feature.
Specification:
Model Spec. | TA3-500 | TA3-750 | TA3-1000 | TA3-1250 | TA3-1500 | TA3-1500L | TA3-2000 | |||
Belt width (mm) | 500 | 750 | 1000 | 1250 | 1500 | 1500 | 2000 | |||
(S.S 0.4~0.8%) Low consistency | Treating capacity (m³/hr) | 3.5~5.5 | 5.5~9.0 | 8.5~12.5 | 12~17 | 13.5~20 | 19~27.5 | 26~39 | ||
Dried sludge D.S.(kg/hr) | 14~33 | 22~54 | 34~75 | 48~102 | 54~120 | 76~165 | 104~234 | |||
(S.S 0.8~1.5%) Middle consistency | Treating capacity (m³/hr) | 3.0~4.2 | 4.5~7.0 | 7.0~10 | 10~13.5 | 12~16.5 | 16~22 | 22~32 | ||
Dried sludge D.S.(kg/hr) | 24~54 | 36~83 | 56~116 | 80~158 | 96~188 | 128~255 | 176~368 | |||
Power consumption (HP) | Driving motor (variable speed) | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 3/4 | ||
Conditioning agitator motor | 1/4 | 1/2 | 1/2 | 3/4 | 3/4 | 1/2 | 1/2 | |||
Belt thickener (variable speed) | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | 3/4 | 3/4 | |||
Reference machine dimensions (mm) | L | 3550 | 3650 | 3750 | 3800 | 3800 | 4300 | 4400 | ||
W | 1150 | 1400 | 1650 | 1900 | 2150 | 2150 | 2650 | |||
H | 2500 | 2600 | 2600 | 2650 | 2650 | 2600 | 2650 | |||
Base dimensions (mm) | L1×H1 | 2785×2120 | 2785×2120 | 2785×2120 | 2785×2120 | 2785×2120 | 3405×2150 | 3394×2105 | ||
L2×W1 | 1460×854 | 1460×1104 | 1460×1354 | 1460×1604 | 1460×1854 | 2110×1860 | 2110×2400 | |||
Reference weight (kgs) | 870 | 1010 | 1180 | 1450 | 1750 | 2140 | 2600 |
Model Spec. | TB3-750L | TB3-1000L | TB3-1250L | TB3-1500L | TB3-2000 | |||
Belt width (mm) | 750 | 1000 | 1250 | 1500 | 2000 | |||
(S.S 0.4~0.8%) Low consistency | Treating capacity (m³/hr) | 10.5~15 | 15~20 | 21~28 | 25~33 | 35~45 | ||
Dried sludge D.S.(kg/hr) | 49~90 | 60~120 | 84~168 | 100~198 | 140~270 | |||
(S.S 0.8~1.5%) Middle consistency | Treating capacity (m³/hr) | 9.3~10.5 | 12.5~15 | 17.5~21 | 20.5~25 | 30~35 | ||
Dried sludge D.S.(kg/hr) | 70~140 | 100~188 | 140~263 | 160~300 | 240~450 | |||
Power consumption (HP) | Driving motor (variable speed) | 1/2 | 1/2 | 1/2 | 1 | 1 | ||
Conditioning agitator motor | 1/4 | 1/4 | 1/2 | 1/2 | 3/4 | |||
Belt thickener (variable speed) | 1/2 | 1/2 | 1/2 | 3/4 | 3/4 | |||
Reference machine dimensions (mm) | L | 4600 | 4700 | 4800 | 5100 | 5150 | ||
W | 1550 | 1800 | 2050 | 2150 | 2700 | |||
H | 2550 | 2550 | 2600 | 2650 | 2800 | |||
Base dimensions (mm) | L1×H1 | 4000×2200 | 4000×2200 | 4000×2200 | 4200×2200 | 4200×2250 | ||
L2×W1 | 2580×1148 | 2580×1398 | 2580×1648 | 2580×1898 | 2580×2398 | |||
Reference weight (kgs) | 1450 | 1650 | 1850 | 2150 | 2900 |
Model Spec. | TE3-750 | TE3-1000 | TE3-1250 | TE3-1500 | TE3-2000 | TE3-2500 | TE3-2000L | TE3-2500L | TE3-3000 | |||
Belt width | 750 | 1000 | 1250 | 1500 | 2000 | 2500 | 2000 | 2500 | 3000 | |||
(S.S 0.4~0.8%) Low consistency | Treating capacity | 15~20 | 19~25 | 26~35 | 38~50 | 50~65 | 65~85 | 60~80 | 75~100 | 95~125 | ||
Dried sludge | 60~120 | 76~150 | 104~210 | 152~300 | 200~390 | 260~510 | 240~480 | 300~600 | 380~750 | |||
(S.S 0.8~1.5%) Middle consistency | Treating capacity (m³/hr) | 12~15 | 15.5~19 | 20.5~26 | 30.5~38 | 41~50 | 54~65 | 50~60 | 64~75 | 80~95 | ||
Dried sludge | 96~180 | 124~233 | 164~308 | 244~458 | 328~615 | 432~810 | 400~750 | 512~960 | 640~1200 | |||
Power consumption (HP) | Driving motor (variable speed) | 1/2 | 1/2 | 1/2 | 1 | 1 | 2 | 2 | 3 | 3 | ||
Conditioning agitator | 1/4 | 1/4 | 1/2 | 3/4 | 3/4 | 3/4 | 3/4 | 3/4 | 3/4 | |||
Belt | 1/2 | 1/2 | 1/2 | 3/4 | 3/4 | 1 | 1 | 1 | 2 | |||
Reference (mm) | L | 4750 | 4800 | 4900 | 5800 | 5900 | 6300 | 7000 | 7450 | 7450 | ||
W | 1500 | 1700 | 1950 | 2250 | 2800 | 3350 | 3000 | 3350 | 3850 | |||
H | 2800 | 2800 | 2900 | 3100 | 3100 | 3350 | 3500 | 3650 | 3700 | |||
Base (mm) | L1×H1 | 4000× | 4000× | 4000× | 4750× | 4750× | 5150× | 5900× | 6100× | 6100× | ||
L2×W1 | 2578× | 2578× | 2578× | 3350× | 3350× | 3350× | 4065× | 4065× | 4065× | |||
Reference | 1500 | 1750 | 2050 | 2800 | 3350 | 4100 | 4300 | 4700 | 5600 |